High-Performance Hobs and Broaches – HSS & Carbide
At ToolsEngg, we specialize in manufacturing and exporting a wide range of precision gear cutting tools crafted from premium HSS and carbide materials. Our tools are engineered to deliver exceptional performance, accuracy, and finish across various industries.
HSS Gear Hobs
Our HSS Gear Hobs are designed for optimal gear tooth generation in a wide range of materials. Available in bore and shank types, these hobs can be customized to meet any specification, including single or multi-thread designs. We also offer custom gear hobs based on customer drawings and specifications.
Materials: S390, ASP2052, ASP2030, S290, ASP2060, S590, M35, M2
Types: Bore & Shank
Max Diameter: 250mm | Max Length: 250mm
Module Range: 0.2 – 25
Accuracy Class: Up to AAA (DIN3968)
Coatings: TiN, Alcrona Pro, Altensa
Standards: DIN 3972, DIN 867, DIN 8000, IS8731, ISO 53, GOST 6637, GOST 9324, GOST 13755
Optional Features: Topping, Semi-Topping, Protuberance, Pre-Grinding, Pre-Shaving
HSS Spline Hobs
Our Spline Hobs are engineered for high precision and durability, meeting both standard and custom gear manufacturing requirements. Ideal for automotive applications, these hobs are crafted from high-grade materials and are available in single or multi-thread forms.
Materials: S390, ASP2052, ASP2030, S290, ASP2060, M35, M42, M2
Accuracy: AAA, AA, A & B (DIN3968)
Standards: DIN 5480, DIN 5482, ANSI B92.1, B92.2, BS3550, GOST-6033
Types: Spline, Trapezoidal, Involute
Coatings: Advanced PVD Coatings
HSS Sprocket Hobs
Chain Sprocket Hobs from ToolsEngg are crafted for precise finishes across various tooth profiles. Designed for high-speed operations, they are available in single or multi-start threads, and in both topping and non-topping forms.
Materials: S390, ASP2052, ASP2030, S290, ASP2060, M35, M42, M2
Standards: ANSI, ASA, IS, DIN, JIS-B
Threads: Single or Multi-threaded
Pitch Range: Up to 90mm (3.5 inch)
Coatings: All standard PVD options
HSS Timing Pulley Hobs
Timing Pulley Hobs are available in accordance with ANSI, BS, IS standards or any custom profile requirements. We offer hole and shank types, with ground or unground profiles, for various timing pulley applications.
Materials: M2, S590, ASP2052, S390, S290, ASP2030, M35
Standards: BS4548, DIN7721, ISO5294, ISO5296, ISO17396
Accuracy: AAA, AA, A (DIN3968)
Profiles: HTD, Involute T & S, Linear (MXL, XL, L, H, XH, XXH)
Coatings: Full range of PVD options
HSS Worm Hobs
Custom-designed Worm Gear Hobs with topping or non-topping profiles, available in machine or ground relieved forms. Suitable for speed reducers and other gear mechanisms.
Materials: S390, ASP2052, ASP2030, S290, ASP2060, M35, M42, M2, S590
Types: Bore & Shank
Designs: Single or Multi-thread
Accuracy: AAA, AA, A (DIN3968)
HSS Serration Hobs
We offer Serration Hobs in various pitch and angle configurations. Designed for high accuracy in automotive applications, all tools are available in multi-threaded versions and can be PVD coated for enhanced wear resistance.
HSS Special Profile Hobs
Special Profile Hobs are custom-built for unique gear shapes such as missing teeth, slack adjustors, and engaging gear components. Designed to meet exact customer specs with quality grades from A to AA.
Solid Carbide Gear Hobs
High-speed, solid carbide hobs are ideal for cutting high-hardness materials and are available in shell or shank types.
Module Range: 0.1 – 4.0
Size/Profile: Custom
Carbide Shank Type Hobs
Engineered for extended tool life, our carbide shank gear hobs come in topping, non-topping, semi-topping, and finishing profiles. Ideal for worm gears and gear shafts.
Lead Angles: Up to 45°
Module Range: 0.1 – 4.0
Carbide Serration Hobs
We manufacture solid carbide serration hobs designed for fine pitch cutting and large bevels on small workpieces. Custom options available in angles and pitch sizes.
Ratchet Hobs
Ratchet Hobs offer efficient post-heat treatment finishing, serving as an alternative to gear shaving or broaching.
Carbide Micro Hobs
Specialized for micro-pitch gear production, our carbide micro hobs are designed for exceptional precision and high-quality surface finishes.
Carbide Special Profile Hobs
Tailored for non-standard gear forms such as missing teeth or customized engagement components. Manufactured from premium carbide for maximum durability.
Involute Spline Broaches
We produce a wide variety of involute spline broaches, available with repair and re-sharpening services. Customizable in straight sided, serration, and interspace configurations.
Serration Broaches
Manufactured in push and pull types, our serration broaches create precise V-shaped grooves and are compliant with multiple global standards.
Materials: HSS M2, M35, M42, ASP series
Coatings: TiN, TiCN, ALTiN
Standards: DIN5481, SMMT 111, HES, ZGN, DBN
Straight Spline Broaches
Built to DIN and JIS standards, our straight spline broaches are offered in push, pull, and calibrating types for angular or straight tooth profiles.
Round Broaches
We offer round broaches designed for accurate internal diameter finishing. Suitable for high-volume precision machining.
Keyway Broaches
Our keyway broaches come with shims and bushings and are compatible with American and Metric standards. Available in complete sets.
Materials: HSS M2, M35, M3 Class 2
Length: Up to 1.6 meters
Square Broaches
Square hole broaches are available for simple and effective internal square profile cutting. Available in Inch, Metric, and Full Square types.
Helical Broaches
Our helical broaches support up to 40° helix angles and are produced as per DIN and ANSI standards for precision component machining.
Hexagonal Broaches
Designed to cut hex holes in a single pass, our hex broaches are offered in all surface coatings and size variations.